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Course Outline

Introduction and System Review: From Ford to Toyota Production System

5S and Workplace Organisation

What is 5S and what benefits does it bring to the organisation?

5S – The First Step Towards Lean Production

Waste: Definition, Origins, and Methods for Identification and Elimination

5S Method Implementation Process

1. Sort (Seiri)

  • Practical sorting principles
  • Red Tagging of items

2. Set in Order (Seiton)

Methodology and Rationale for Efficient Placement of Tools and Materials

3. Shine (Seiso)

  • Methods for implementing Shine and its key significance for maintaining standards
  • 4. Standardise (Seiketsu)
  • Instructions for implementing Standardisation to significantly improve productivity

5. Sustain (Shitsuke)

  • Analysis of the critical stage where the 5S program most often encounters problems and fails

Safety (Additional 6th S)

  • As the sixth "S": Practical methods for reducing the number of workplace accidents
 7 Hours

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